Act 1
Legacy systems limit visibility and agility
Disconnected MES, spreadsheets, and siloed ERP data hide bottlenecks. Manual quality checks and reactive maintenance inflate cost and downtime.
0room for unplanned downtime
Loading page…
Empower your operations with smart manufacturing software — from shop floor connectivity and MES to AI-driven analytics, supply chain visibility, and lean digital transformation.
Industry 4.0 ready.
Real-time production control
Connected machines & data
Transform operations with connected, data-driven manufacturing platforms.
MES, EMI, ERP integration & IoT — managed team or fixed-cost build. Response within one business day.
10+ years · Industry 4.0 programs
200+ Clients worldwide · 350+ Projects shipped
Why Spectrum
Manufacturing & Industry 4.0 services
Custom manufacturing software and integrations — MES, EMI, production planning, quality, and supply chain solutions tailored to your plant and business goals.
Solution areas
Shop floor connectivity
Consultation response
Shop floor control, quality compliance, and real-time production monitoring.
Analytics and dashboards for OEE, throughput, and plant performance.
Optimize schedules, resources, and capacity across lines and sites.
Connect machines, sensors, PLCs, and SCADA for unified operational data.
Automated inspection, defect tracking, and root cause analysis.
Unified business insights across orders, inventory, finance, and production.
Our process
Collaborative, transparent delivery — from discovery and roadmapping through agile build, integration testing, and continuous improvement.
Workshops to capture workflows, integrations, and measurable business objectives.
Roadmap, data flows, ERP/MES/IoT integration points, and technology selection.
Iterative sprints with shop floor and back-office stakeholder feedback.
Functional, integration, and UAT across plant systems.
Production rollout with hands-on team enablement.
Monitoring, updates, and continuous improvement.
How we help
Digital transformation, legacy modernization, IoT integration, lean operations, and AI — for discrete and process manufacturers.
Unify fragmented systems, automate workflows, and launch smart factory capabilities with measurable ROI.
Upgrade outdated MES, ERP extensions, and shop floor apps into scalable cloud-ready platforms.
Connect PLCs, SCADA, sensors, and edge gateways for real-time telemetry and remote monitoring.
Minimize waste, optimize resources, and support continuous improvement across production processes.
EMI pipelines, OEE analytics, and executive dashboards from shop floor to boardroom.
Predictive maintenance, demand forecasting, computer vision QA, and supply chain optimization.
AI in manufacturing
Predictive maintenance, computer vision quality, demand forecasting, and process optimization — AI integrated with MES, IoT, and ERP.
Detect equipment failures before downtime impacts production.
Automated visual inspection and defect detection on the line.
ML models for inventory, procurement, and production planning.
AI-driven scheduling, energy use, and throughput improvements.
Big data pipelines for OEE, yield, and multi-site performance.
Embed models into MES, ERP, and IoT platforms with minimal disruption.
Industry 4.0 stack
We align architectures with interoperability and security standards so your plant data flows from edge devices to ERP and analytics without silos.
Talk to our expertsCapabilities
From order processing and inventory to BI dashboards, EDI, cloud, and RFID — engineered for operational excellence.
Automated order management for faster fulfillment.
Precise tracking, less waste, higher efficiency.
Real-time visibility, forecasting, and logistics optimization.
IoT sensors and AI to reduce unplanned downtime.
Actionable KPIs for plant and executive teams.
Electronic data exchange with partners and suppliers.
Scalable, secure infrastructure for modern plants.
Inventory, WIP, and supply chain visibility.
Solutions we build
Custom platforms across production, quality, supply chain, and dealer networks.
Shop floor execution, traceability, and compliance.
WMS, part control, and RFID-enabled tracking.
Demand planning, logistics, and partner visibility.
Inspection workflows and CAPA traceability.
Orders, inventory, and channel partner networks.
Claims automation and customer satisfaction.
Faster cash flow and reduced admin overhead.
Transform outdated plant systems for Industry 4.0.
Who we serve
Raw materials, semi-processed, consumer goods, and high-tech manufacturing — solutions aligned to your sector.
The manufacturing story
Manufacturers need partners who connect the shop floor to the cloud — without disrupting production or sacrificing security.
“Industry 4.0 is not a buzzword — it is connected machines, real-time data, and software that turns insight into throughput.”
Disconnected MES, spreadsheets, and siloed ERP data hide bottlenecks. Manual quality checks and reactive maintenance inflate cost and downtime.
Why choose Spectrum
Deep manufacturing expertise, custom Industry 4.0 solutions, agile delivery, scalability, and lean-focused engineering.
Proven delivery across discrete, process, and high-tech manufacturing.
Software tailored to your workflows — not generic templates.
Transparency, flexibility, and rapid iteration on the shop floor.
Architectures that grow with sites, lines, and product complexity.
Minimize waste and optimize resources across operations.
Post-launch maintenance, monitoring, and continuous improvement.
Technologies
Cloud, IoT, AI/ML, analytics, and integration tools for smart, secure factories.
Cloud
IoT & edge
AI/ML
Analytics
Industry 4.0 trends
Predictive maintenance, optimization, and intelligent workflows.
Real-time data and autonomous operations on the shop floor.
Low-latency machine-to-machine communication at scale.
Circular economy practices and reduced waste through data.
Faster rollout of Industry 4.0 with edge and cloud together.
Get started
Tell us about your plant, systems, and Industry 4.0 goals. We respond within one business day.
Manufacturing focus
Your path · Industry 4.0 roadmap
Share plant context
Discrete, process, or high-tech manufacturing program.
Solution & integration plan
MES, IoT, ERP, and phased Industry 4.0 roadmap.
Engagement model
Managed team, augmentation, or fixed-cost delivery.
What you walk away with
Delivered within one business day — no obligation.
Share your manufacturing or Industry 4.0 software project — plant, systems, and goals.
At a glance
Years since 2016
Industry focus
Smart factory ready
Consultation turnaround
Shop floor expertise
Support options
Related services
Shop floor & device connectivity
Learn morePredictive & process automation
Learn morePlant & supply chain data
Learn moreHybrid & multi-cloud ops
Learn moreMulti-tenant B2B products
Learn moreEnterprise modernization
Learn moreQuestions
Industry 4.0 integrates intelligent digital technologies — IoT, AI, big data, and cloud — into manufacturing to create smart factories that are more efficient, flexible, and responsive to demand.
Tailored solutions improve efficiency, reduce costs, and enhance quality while integrating seamlessly with your ERP, MES, and shop floor systems for a unified operational view.
Yes. We specialize in CRM, ERP, MES, IoT, and EDI integrations so data flows between production, inventory, finance, and partners without manual handoffs.
IoT sensors and AI models detect anomalies before equipment fails — reducing downtime and maintenance costs while improving OEE.
Yes. We upgrade outdated plant and enterprise systems into scalable, cloud-ready platforms with improved UX and lower maintenance burden.
Cloud (AWS, Azure, GCP), IoT protocols (MQTT, OPC UA), AI/ML stacks, RFID, SCADA connectivity, and modern web/mobile frameworks.
Yes. Real-time visibility, demand forecasting, and partner EDI integration reduce bottlenecks and improve delivery performance.
Managed dedicated teams, staff augmentation, and fixed-cost project delivery — choose the model that fits your roadmap and internal capacity.
Manufacturing & Industry 4.0
Manufacturing software development — MES, EMI, IoT shop floor connectivity, predictive maintenance, and ERP integration since 2016.
Explore IoT integration
Need shop floor connectivity?